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RoHS for electronic merch items

Power banks, USB sticks, lit lanyards, Bluetooth speakers: every electronic merch item placed on the EU market must comply with RoHS limits on hazardous substances.

Jurisdiction: European Union  ·  Code: EU 2011/65 (RoHS 3)

What it requires

  • Restrict 10 substances (lead, mercury, cadmium, hex chrome, PBB, PBDE, DEHP, BBP, DBP, DIBP)
  • CE-mark every electrical merch item with RoHS Declaration of Conformity
  • Maintain technical file for 10 years post last placement
  • Identify importer and place name + address on the article (EU 2019/1020)
  • Conduct EN IEC 63000 documentation review
  • Run XRF or ICP-OES tests per harmonised standard
  • Keep supplier RoHS declarations as part of conformity evidence

How it impacts merch programs

  • Power banks must show CE + RoHS DoC + battery transport class
  • USB cables: solder joints traditional source of lead exceedance
  • Plastic housings with phthalate plasticisers fail DEHP / DBP limits
  • PCB-mounted components must use lead-free solder (RoHS-compliant alloys)
  • LED lanyards / lit-up merch must include RoHS + REACH declarations
  • Repair-by-design guidance now relevant for ESPR follow-on rules

Documentation packet — what suppliers must provide

  1. EN IEC 63000 technical documentation file
  2. EU Declaration of Conformity (signed)
  3. ISO 17025 test report (XRF screen + ICP-OES confirmation)
  4. Bill of materials with substance content per homogeneous material
  5. Supplier RoHS declarations for sub-components
  6. CE-mark artwork file + placement specification
  7. Importer details + EU Authorised Representative if applicable
  8. Risk assessment per EN IEC 63000 Annex

Decision tree — when does this framework apply?

  • Is the item an EEE (electrical or electronic equipment)? RoHS applies
  • Is it placed on the EU market? DoC + CE-mark required
  • Is it Category 11 (catch-all) or specific? Affects exemptions
  • Are exemptions claimed (e.g., lead in glass)? List them in the DoC

Penalties for non-compliance

  • Per-Member-State fines (UK GBP 5 000 per breach; Germany EUR 100 000+)
  • Customs seizure of non-compliant shipments
  • Withdrawal-from-market order from national authority
  • Reputational + e-commerce platform delisting (Amazon EU, etc.)

How we help

  • RoHS-compliant catalogue baseline: every electronic SKU pre-tested
  • EN IEC 63000 technical file maintained per SKU for 10 years
  • CE-mark artwork integrated into branding files
  • Battery + transport classification (UN 38.3) bundled with electronics
  • Annual RoHS retest cycle with cost included in unit price
  • Importer-of-record support if you lack an EU entity

Related frameworks

Related resources

Frequently asked questions

Does RoHS apply to a power bank giveaway?

Yes: power banks are EEE Category 11 and require CE-mark + DoC + RoHS compliance.

What about a cable that ships with the power bank?

The cable is an EEE component and must meet RoHS independently or as part of the assembly.

Can we self-declare RoHS?

Yes: the EU Declaration of Conformity is the manufacturers self-declaration; technical file must support it.

How often do we need to retest?

When the design or supplier changes, or per your periodic-testing plan; we run an annual baseline test cycle.

Whats the difference between RoHS 2 and RoHS 3?

RoHS 3 (EU 2015/863) added 4 phthalates (DEHP, BBP, DBP, DIBP): fully in force since 22 July 2019.

Talk to a compliance specialist

Email compliance@merch.am with your specific scope and target jurisdictions. We respond within 1 business day with the relevant documentation packet and a no-obligation gap analysis.