Screen Printing for Corporate Merch
The workhorse of textile branding — cost-effective at scale, durable through repeated washing, and versatile enough for single-color logos or complex multi-color designs. Here's everything you need to know about screen printing in Armenia.
How Screen Printing Works
Screen printing (also known as silk screening) forces ink through a mesh stencil onto fabric. Each color in your design requires a separate screen and pass, which is why multi-color designs cost more than single-color ones. The ink sits on top of the fabric rather than soaking in, creating a slightly raised texture that's noticeable to the touch.
The process works best on cotton and cotton-blend fabrics. Synthetic materials like polyester require special inks to avoid bleeding or fading. For performance wear and sports apparel, we use moisture-wicking inks specifically formulated for synthetic fabrics.
Key advantage: screen printing becomes significantly more cost-effective as quantities increase because the setup cost (screens, stencil creation) gets distributed across more units. At 50+ units, screen print often undercuts other methods on a per-unit basis.
When Screen Printing Makes Sense
Optimal use cases and alternatives
Best For
- Single or two-color logos
- Large quantities (50+ units)
- Cotton and cotton-blend fabrics
- Designs that need to last through many washes
- T-shirts, polo shirts, tote bags, caps
Consider Alternatives When
- Design has photorealistic images or gradients (use DTF)
- Order is under 30 units (DTF is more economical)
- You need small batches of many colors (DTF or sublimation)
- Working with complex synthetic fabrics
- Design includes photographic or highly detailed elements
Screen Printing vs. Other Methods
| Method | Min Qty | Durability | Best For | Cost |
|---|---|---|---|---|
| Screen Printing | 50 units | 30–50 washes | Simple logos, large runs | Low per-unit at scale |
| DTF Printing | 10 units | 30–50 washes | Full-color, small runs | Higher per-unit |
| Embroidery | 20 units | Virtually permanent | Logos, premium apparel | Higher cost |
| Sublimation | 20 units | Permanent | Full-color, polyester | Mid-range |
FAQ: Screen Printing
What is the minimum order for screen printing?
The practical minimum is typically 30–50 units per design, depending on complexity. Below that threshold, setup costs make screen printing expensive per unit. For smaller quantities, DTF printing is more economical.
How many colors can be printed?
Technically unlimited, but each color requires a separate screen and setup. For cost efficiency, we recommend 1–4 colors. Complex full-color designs are better served by DTF or sublimation.
Will the print crack or fade?
Quality screen printing by Merch.am lasts 30–50 washes with proper care: wash inside-out in cold water, avoid tumble drying on high heat. We use durable inks and proper cure processes to maximize lifespan.
Can I mix sizes in one order?
Yes, screen printing works great for mixed-size orders. You pay the same per-unit price regardless of size. Just provide the size breakdown when ordering.
What file format is needed for screen printing?
Vector files (AI, EPS, SVG) are preferred as they scale without quality loss. High-resolution raster files (300+ DPI) can work for simple designs. We'll help you prepare files if needed.
Ready to Order Screen Printed Merch?
Tell us about your project — we'll confirm whether screen printing is the right choice and provide an accurate quote.
See also: DTF printing for full-color small-run options, branded t-shirts, printed bags.
Get a Screen Printing Quote
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