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Pad print vs UV print on pens / curved surfaces

Technical comparison · merch.am

Pad print (tampography) transfers ink from etched plate via silicone pad onto curved/uneven surfaces. Setup $80-200 per plate. MOQ 100+.

UV print on curved items uses rotational fixtures. MOQ 100+. Full-color CMYK + W.

Pad print advantages: Lower setup cost, ideal for small print areas (~5×5cm), 1-3 colors at high speed (2-3 sec per pen).

UV print advantages: Full-color photo realism, multi-color in single setup.

Decision: Single-color logo → Pad print (faster, cheaper at scale). Multi-color brand-rich design → UV print.

Pen-specific: Most corporate pens use pad print for cost efficiency. UV reserved for premium pens with detailed brand artwork.

Cost: Pad print $1-3/pen at 500+ qty. UV $3-8/pen.

Durability: Both 5+ years if surface intact.