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rPET (recycled polyester) vs organic cotton — eco-material choice

Technical comparison · merch.am

rPET (recycled polyester): made from post-consumer plastic bottles. ~9 PET bottles → 1 t-shirt. Reduces virgin plastic use by 40-60%. Durability comparable to virgin polyester. Wash durability 50+ cycles.

Organic cotton (GOTS): grown without synthetic pesticides, GMO seeds, chemical fertilizers. Saves 91% water vs conventional cotton. GOTS certification covers full supply chain.

Decision matrix:
- Sportswear, performance fabrics → rPET (technical properties match)
- Soft casual wear, baby items → Organic cotton (skin contact preference)
- Mid-weight T-shirts → Organic cotton (premium feel)
- Tote bags → Organic cotton or rPET (both work)
- Hoodies → Cotton blend (organic option) or rPET fleece

ESG comparison:
- rPET: addresses plastic waste crisis, lower water use than cotton, but still synthetic (microplastic shedding)
- Organic cotton: better skin contact, biodegradable, but high water use (still 30% less than conventional)

Cost premium vs conventional:
- rPET: ~5-10% premium
- Organic cotton (GOTS): 25-35% premium

Both can be combined: 50/50 organic cotton/rPET blend balances softness + durability + lower environmental impact than pure synthetic.

Recommendation: Brand-led ESG → Organic cotton (premium). Performance + ESG balance → rPET. Best-in-class → Combined or specifically certified items.